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ZG-200L Vacuum Ointment Making Machine

MODEL: ZG-200L
DESCRIPTION:

The vacuum emulsifiers produced by our company include many varieties. The homogenizing systems include upper homogenization, lower homogenization, internal and external circulating homogenization. The mixing systems include single-way mixing, double-way mixing and helical ribbon mixing. The lifting systems include single -cylinder lifting and double-cylinder lifting. Various high quality products can be customized according to customer's requirements. Please believe that we will be able to make you want to products.if you are interested in our products, we are hope you can contact us, we will be sure to make you satisfied.

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ZG-200L Vacuum Ointment Making Machine

1. Introduction

Vacuum Ointment Making Machine widely used in making ointment like toothpaste,cosmetic,food and chemical products.The whole machine including ointment making machine,premixing pot,glue pot,powder pot,colloid pump .
LINKER Vacuum homogeneous emulsifying machine is an ideal option to produce high-grade skin care products, pharmacy ointment, and many other kinds of creams which need to be very soft and smooth. It has the functions of heating, mixing, scraping, rotating at different speeds and vacuum supply. It has a very wide application from cosmetics (skin cream, hair gel, lotion ect) and food (jam, chocolate, sauces ect) to pharmacy (ointment, syrup, paste) and chemicals(painting, adhesives, detergents).

2.Features


1)The ointment is produced in airtight container and operated in vacuum state.
2)Equipped with stirring oar and scraper blade,complete no material stucking and blind angle.
3) Equipped with high speed homogenizer or colloid grinder,to make material more homogeneous and smooth.
4)It can apply one-step process to finish all the steps in ointment making machine,reduce the material loss significantly.
5) Equipped with material transportation system,automatic measurement and control system,contolled by computer to achieve ointment making automatically.

3.Structure features

1)High speed homogenizer installed on the bottle of the pot,rotate speed is 1450RPM,the interval of outer rotor and inner rotor is 1-2mm,the material will spurt from the homogenizer to the top after the material indraft from the bottle,to make the ointment more homogeneou
2)The scraper stiring process is that the big scraper stiring in clockwise way and the small scraper in anticlockwise.The stiring speed is 6RPM and 12RPM,the material can be completely scrape down when the scraper start to stir,the tempreture can be transfered homogeneously and make the material up and down.
3)High speed homogenizer installed on the bottle of the pot,rotate speed is 1450RPM,the interval of outer rotor and inner rotor is 1-2mm,the material will spurt from the homogenizer to the top after the material indraft from the bottle,to make the ointment more homogeneou
4)The vacuum pump using the water sealed vacuum pump,and there is a buffer tank between the paste making pot and vacuum pump,to seperate the material which comes out occasionally.
5)The institution of hydraulic pressure risen and driven are both double column hydraulic differential,it is easy to make the check the paste in pot and overhual the parts.
6)The jacket cooling using the recycled water,the water pressure controlled under 0.3Mpa,and the temperature is controlled by the system.
7)The discharge hole is in the bottle of the paste making pot,the flow quantity of colloid pump is more than 100L/min.

4.Process Flow Diagram


5.Main Data


Type ZG-200
Designed Volume: 250L
Working Volume: 200L
Working Volume For High Viscosity Medium 150L
Minimum Volume of Foamed Medium 150L
Allowable Working Temperature 90℃(Toothpaste temperature≤45℃,Water cooling circulating)
Capacity 200L/H
Scraper Blade Electromotor 3kW
Total Height(when the column rising up) 3200mm(Hydraulic cylinder risen height 1100mm)
Convolution of the Main Axle 38r/min(For toothpaste)
Fast Stiring Electromotor 4kW
Dissolver Main Alxe Convolution 960r/min(Quick to disperse the material)
Dissolution Diameter Φ200mm and Φ80mm(one in top one in bottle)
Homogenizer(Colloid Mill)Electromotor 5.5kW(could be replaced by the dissolver according to the process)
Homogenizer Main Alxe Convolution 2930r/min
Mill Diameter Φ120mm
Glue Pot Electromotor 0.75kW 910r/min(for stiring the material)
Powder Pot Electromotor 1.1kW 1400r/min(cycloidal pin gear speed reduce ,for stiring the material)
Power of Vacuum (liquid ring) 3kW output 15L/min
Vacuum Degree -0.0973MPa
Fluid Pump Electromotor 1400r/min
Transfer Pump Electromotor 3kW
Total Power 25kW
Area About 1700X4000mm2
Weight(kg) About 2500Kg

The general problem in the manufacturing process of viscous emulsion content,especially the ointment,unguent and emulsion products,are the big dispersion phase and entrained air.Big dispersion phase may cause instability and lack of gloss,entrained air may cause bubbles in products,bacterial pollution,easily oxidized and rough appearance.Aimed at these two major problems,our company developed ZG series vacuum emulsifying unguent machine,combined all the advantures of homogeneous blender,central blade mixing,scraping wall stirring to achive the best stirring method,and make the perfect products.Officinal homogeneous emulsification machine use vacuumize method,make sure the air can not come into the pot thus to produce glossy,delicate and high ductility products.


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