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ZG-500L Vacuum Ointment Making Machine

MODEL:ZG-500L
DESCRIPTION:
The vacuum emulsifiers produced by our company include many varieties. The homogenizing systems include upper homogenization, lower homogenization, internal and external circulating homogenization. The mixing systems include single-way mixing, double-way mixing and helical ribbon mixing. The lifting systems include single -cylinder lifting and double-cylinder lifting. Various high quality products can be customized according to customer's requirements.
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ZG-500L Vacuum Ointment Making Machine

1.Introduction

Vacuum Ointment Making Machine widely used in making ointment like toothpaste,cosmetic,food and chemical products.The whole machine including ointment making machine,premixing pot,glue pot,powder pot,colloid pump and platform.
Our main product — LINKER Hydraulic lifting vacuum emulsifying machine for cosmetic production is in hot sale. It is designed on the basis of German technology, the first choice of cosmetic factory which manufacture high quality products. Its spare parts adopt international famous brands, which ensure durable quality and operational stability of the machine. According to the feedback from our customers, this design style provides great satisfaction performance to them. This device is mainly composed of Water phase pot, Oil phase pot, Emulsifying pot, Vacuum system, Lifting system(optional), Electric control system, Operation platform etc.

2.Features

(1)The ointment is produced in airtight container and operated in vacuum state
(2)Equipped with stirring oar and scraper blade,complete no material stucking and blind angle.
(3) Equipped with high speed homogenizer or colloid grinder,to make material more homogeneous and smooth.
(4)It can apply one-step process to finish all the steps in ointment making machine,reduce the material loss significantly.
(5) Equipped with material transportation system,automatic measurement and control system,contolled by computer to achieve ointment making automatically.

3.Structure features

(1)High speed homogenizer installed on the bottle of the pot,rotate speed is 1450RPM,the interval of outer rotor and inner rotor is 1-2mm,the material will spurt from the homogenizer to the top after the material indraft from the bottle,to make the ointment more homogeneou
(2)The scraper stiring process is that the big scraper stiring in clockwise way and the small scraper in anticlockwise.The stiring speed is 6RPM and 12RPM,the material can be completely scrape down when the scraper start to stir,the tempreture can be transfered homogeneously and make the material up and down.
(3)High speed homogenizer installed on the bottle of the pot,rotate speed is 1450RPM,the interval of outer rotor and inner rotor is 1-2mm,the material will spurt from the homogenizer to the top after the material indraft from the bottle,to make the ointment more homogeneou
(4)The vacuum pump using the water sealed vacuum pump,and there is a buffer tank between the paste making pot and vacuum pump,to seperate the material which comes out occasionally.
(5)The institution of hydraulic pressure risen and driven are both double column hydraulic differential,it is easy to make the check the paste in pot and overhual the parts.
(6)The jacket cooling using the recycled water,the water pressure controlled under 0.3Mpa,and the temperature is controlled by the system.
(7)The discharge hole is in the bottle of the paste making pot,the flow quantity of colloid pump is more than 100L/min.

4.Process Flow


5.Main Data

Type ZG-500
Designed Volume: 620L
Working Volume: 500L
Working Volume For High Viscosity Medium 350L
Minimum Volume of Foamed Medium 250L
Allowable Working Temperature 90℃(Toothpaste temperature≤45℃,Water cooling circulating)
Capacity 500L/H
Scraper Blade Electromotor 3kW(Material mix)
Total Height(when the column rising up) 3700mm(Hydraulic cylinder risen height 1100mm)
Convolution of the Main Axle 38r/min(For toothpaste)
Fast Stiring Electromotor 5.5kW
Dissolver Main Alxe Convolution 960r/min(Quick to disperse the material)
Dissolution Diameter Φ250mm Φ100mm(One in top one in bottle)
Homogenizer(Colloid Mill)Electromotor 11kW(Could be replaced by the dissolver according to the process)
Homogenizer Main Alxe Convolution 2930r/min
Mill Diameter Φ130mm
Glue Pot Electromotor 1.1kW 910r/min(for stiring the material)
Powder Pot Electromotor 1.5kW 1400r/min(Cycloidal pin gear speed reduce ,for stiring the material)
Power of Vacuum (liquid ring) 4kW output 15L/min
Vacuum Degree -0.0973MPa
Fluid Pump Electromotor 1400r/min
Transfer Pump Electromotor 3kW
Total Power 31.3kW
Area 3000X4000mm2
Weight(kg) About 3000Kg
The general problem in the manufacturing process of viscous emulsion content,especially the ointment,unguent and emulsion products,are the big dispersion phase and entrained air.Big dispersion phase may cause instability and lack of gloss,entrained air may cause bubbles in products,bacterial pollution,easily oxidized and rough appearance.Aimed at these two major problems,our company developed ZG series vacuum emulsifying unguent machine,combined all the advantures of homogeneous blender,central blade mixing,scraping wall stirring to achive the best stirring method,and make the perfect products.Officinal homogeneous emulsification machine use vacuumize method,make sure the air can not come into the pot thus to produce glossy,delicate and high ductility products.


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