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ZJR-100LVacuum Emulsifying Machine

MODEL:ZJR-100
DESCRIPTION:
the ZJR series vacuum emulsifying machine install homogeneous blender,center blade,scrape blender to make the perfect products.Vacuumizing can make sure there is no bubbles anymore,and make shiny,excellent and high ductility products. Please believe that we will be able to make you want to products. Introduced here is just a small part of the product function, if you are interested in our products, we are hope you can contact us, we will be sure to make you satisfied.

Tel: +86-18019763531

Fax: +86-21-33833725

Email:sales@linkerindustry.com

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ZJR-100LVacuum Emulsifying Machine

1.Introduction

Frame form scraped stirring,homogenizing emulsification,heating and cooling,vacuum defoamation,lifting,dump.
Our main product — LINKER Hydraulic lifting vacuum emulsifying machine for cosmetic production is in hot sale. It is designed on the basis of German technology, the first choice of cosmetic factory which manufacture high quality products. Its spare parts adopt international famous brands, which ensure durable quality and operational stability of the machine. According to the feedback from our customers, this design style provides great satisfaction performance to them. This device is mainly composed of Water phase pot, Oil phase pot, Emulsifying pot, Vacuum system, Lifting system(optional), Electric control system, Operation platform etc.

2.Function

The cover of the pot is automatic elevating, material in the water pot and oil pot could be directly delivered into the emulsifying pot through the delivery pipe under the vacuum state.

3.Features

Discharging modes are turn the emulsifying pot and discharging from bottom valve.The electric heat pipe heat the heat-conducting medium and then heating the material.Heating temperature could be set as requirement and automatic control.Infusing the cooling liquid into the interlayer could achieve the cooling,easy to operate,there is an insulating layer outside the interlayer.Homogeneous system and stirring system could been used separately or using in the same time.The material micronization,emulsification,mixture,homogenizing,dispersion could been finished in a short time.All the material contact parts adopted stainless steel(for normal is 304 stainless steel,for medical is 316L stainless steel ).The internal surface been bright finish.The vacuum mixing is clean and sanitary.Manufactured in accordance with GMP hygiene standards,it is the ideal machine for clients to make ointment.

4.Technological Process



5.Working priciple

First of all,the material will be heated and stirred in the warter pot and oil pot,then pumped into the emulsifying pot by vacuum pump,the scraped mixer and the center of impeller will do the two way shear,compression and folding to make the material go to the homogenizer,the homogenizer’s strong kinetic energy produced high tangent velocity and high-frequency mechanical effect,they make the material been sheared,extruded,clashed in the narrow space of stator and rotor,so that the micronization,emulsification,commixture,homogenizing and dispersion of material could be finished in a very short time.Then to make the materials which are hard to dissolute together could emulsify and finally get the stable high quality products. The emulsifying pot could vacuumizing and take out the bubble produced in the process.

The emulsifying pot could vacuumizing and take out the bubble produced in the process. 7.Range of Application Cosmetics:cream, emulsion, toothpaste, eyelash cream, shampoo, shower gel, hair dye Medicine:ointment, preparation, cell pulpifying, pharmaceutical synthesis, vaccines, fat emulsion, suspension Food:Salad dressing, mayonnaise, ice cream, cheese, yogurt, beverage, fruit juice, milk.
8.AdvantageThe major problems during the process of high viscosity emulsion homogenizing and emulsification especially the cream, ointment,are the dispersion phase is too large and the interfusion of air.Large dispersion phase could make the emulsion unstable and lack of gloss.The interfusion of air could make bubbles in products,cause bacterial pollution,easily oxidized and rough surface.Aimed at these two major problems,the ZJR series vacuum emulsifying machine install homogeneous blender,center blade,scrape blender to make the perfect products.Vacuumizing can make sure there is no bubbles anymore,and make shiny,excellent and high ductility products.

6.Technical Parameter

NAME ZJR -100
Emulsifying Pot Design Volume(L) 120
Capacity(L) 100
Scraper Stirring Power(KW) 1.1
Scraper Stirring Speed(rpm) 0-86
Homogenizer Power( KW ) 3
Homogenizer Speed (rpm) 2800
Electrical Heating Power( KW ) 6
Water Pot Design Volume(L) 70
Capacity(L) 60
Power( KW ) 0.55
Speed(rpm) 1400
Electrical Heating Power( KW ) 4
Oil Pot Design Volume (L) 50
Capacity (L) 40
Power ( KW ) 0.55
Speed (rpm) 1400
Electrical Heating Power ( KW ) 4
Dimension
Emulsifying (L* W* H)mm
1750*650*
(2150~2850)

Water Boiler And Oil Boiler (L* W* H)mm
1220*610*1300

7.Major dispositions configure device producing area(also could according to clients request)


Transducer Watson(Shenzhen)
Motor Huashun(Nanjing)
Reduction drive Fupeng(Wuxi)
Vacuum pump Tingwei(Wenling)
316L Stainless steel Baosteel(Shanghai)
304 Stainless steel Baosteel(Shanghai)
Main electric components Zhengtai(Zhejiang)




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