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ZJR-10L Vacuum Emulsifying Machine

MODEL:ZJR-10L
DESCRIPTION:
Volume of oil pot:3L Volume of water pot:3L Volume of main pot:6L Working volume:5L Limiting vacuum:-0.09MPa Size:850mm×600mm×1500mm
Texture:Inner wall is 304 high quality stainless steel,fine buffing on internal and external,special light surface treatment. the ZJR series vacuum emulsifying machine install homogeneous blender,center blade,scrape blender to make the perfect products.Vacuumizing can make sure there is no bubbles anymore,and make shiny,excellent and high ductility products. Please believe that we will be able to make you want to products. Introduced here is just a small part of the product function, if you are interested in our products, we are hope you can contact us, we will be sure to make you satisfied.


Tel: +86-18019763531

Fax: +86-21-33833725

Email:sales@linkerindustry.com

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ZJR-10L Vacuum Emulsifying Machine

1.Introduction

Oil pot,water pot,vacuum emulsifying machine,heating system,stirring system,vacuum system,manual lifting system,piping system,the most suitable ointment making machine for high quality products.
Our main product — LINKER Hydraulic lifting vacuum emulsifying machine for cosmetic production is in hot sale. It is designed on the basis of German technology, the first choice of cosmetic factory which manufacture high quality products. Its spare parts adopt international famous brands, which ensure durable quality and operational stability of the machine. According to the feedback from our customers, this design style provides great satisfaction performance to them. This device is mainly composed of Water phase pot, Oil phase pot, Emulsifying pot, Vacuum system, Lifting system(optional), Electric control system, Operation platform etc.

2.Structure

Volume of oil pot:3L
Volume of water pot:3L
Volume of main pot:6L
Working volume:5L
Limiting vacuum:-0.09MPa
Size:850mm×600mm×1500mm
Texture:Inner wall is 304 high quality stainless steel,fine buffing on internal and external,special light surface treatment.
Oil and water pot:double layer Water pot heating system:Interlayer electrical heating power is 2KW.Asbestos insulation device on the outside,it can not only ensure thermal cut out,but also can avoid scald. Water and oil pot stirring system:both pot equip with blender and disperser 0.55KW,to make the oil and water heating faster and more equality.
Vacuum Emulsifying pot :There are 3 layers,under special light processing.This machine adopt upside homogenizing,no blind angle when processing the material,could set the homogenizing time according to the different material,voltage 220V,power 0.75KW,maximum speed of revolution is 2900 R/M.The homogenizer made by advanced German technology,has special structure.The material would exercise in the rotor and stator in a high speed and he homogenizer’s strong kinetic energy produced high tangent velocity and high-frequency mechanical effect,they make the material been sheared,extruded,clashed in the narrow space of stator and rotor,so that the micronization,emulsification,commixture,homogenizing and dispersion of materials could be finished in a very short time.The pot cover has lighting observation hole,the emulsification conditions could be under controll.And it also equip with microscale material entrance for adding the essence.The materials would come out from the bottom of the pot,easily infusing into the filling machine and then do the filling process,also is easy to pour out and clean.
Vacuum system:Voltage 220V,Power 0.55KW,vacuum intake,using rotary blade vacuum bump to eliminate bubbles and improve homogenizing quality. Stirring system:Equip with transparent filter,scraping stirring,voltage 220V,Power 0.55KW,0-120R/M,frequency control Heating system:2KW electric heater unit on the bottom of the main engine to heat.
Manual lifting system: It is easy to ues manual lifting system,make sure the materials would be emulsified under closed environment. Control system:The control system has digital time relay device,this device can adjust the rotation speed and working hours according to the products process features.The control cabinet can centralize the power switch,temperature display,voltage, current and frequency control of motor speed,homogenizing time,easy to operate.

3.Technological Process



4.Technical Feature


The major problems during the process of high viscosity emulsion homogenizing and emulsification especially the cream, ointment,are the dispersion phase is too large and the interfusion of air.Large dispersion phase could make the emulsion unstable and lack of gloss.The interfusion of air could make bubbles in products,cause bacterial pollution,easily oxidized and rough surface.Aimed at these two major problems,the ZJR series vacuum emulsifying machine install homogeneous blender,center blade,scrape blender to make the perfect products.Vacuumizing can make sure there is no bubbles anymore,and make shiny,excellent and high ductility products.

5.Technical Parameters
Device Name 10LEmulsifying pot
Production Design Capacity:12L
Work Capacity:10L
Minimum Work Capacity:3L
Material Contact Part With Materialserials:304 Thickness:3mm
Outer Casing: 304 Thickness:3mm
Outer Casing: 304 Thickness:2mm
Weight 85kg
Dimension 850mm×600mm×1500 mm
Working Life More Than 10 Years
Stirring Method Frame scraping wall mixing and fixed blade
Homogenizing Method Upper homogenizing
Homogenizing Motor Power 0.75KW
Homogenizing Motor Rotate Speed 2900
Particle size 0.2-0.6um
uncap method Manual up and down
heating method Eelectrical heating
feeding method Tilt and low valve
Working pressure inside pot -0.09mpa
quick-wear part free spare parts within 1 year
guarantee period 1year
debugging by the supplier

Device Name 10Lwater phase pot
Design Capacity Design Capacity:7L Work capacity:6L
Stirring method disperse rotate stirring
Stirring power 0.55KW
Rotate speed 120
Uncap method Active opening cap
Temperature display Digital
feeding method upper feeding
Working pressure inside pot -0.09mpa
Material Contact part with materialserials:304 Thickness:3mm
Outer casing: 304 Thickness:3mm
Outer casing: 304 Thickness:2mm

Device Name 10L oil phase pot
Design Capacity Design Capacity:5L Work capacity:4L
Stirring method disperse rotate stirring
Stirring power 0.55W
rotate speed 120
uncap method active opening cap
temperature display Digital
feeding method upper feeding
Working pressure inside pot -0.09mpa
Material Contact part with materialserials:304 Thickness:3mm
outer casing : 304 Thickness:3mm
outer casing : 304 Thickness:2mm

Major dispositions configure device producing area(also could according to clients request)

Transducer Watson(Shenzhen)
Motor Huashun(Nanjing)
Reduction drive Fupeng(Wuxi)
Vacuum pump Tingwei(Wenling)
316L Stainless steel Baosteel(Shanghai)
304 Stainless steel Baosteel(Shanghai)
Main electric components Zhengtai(Zhejiang)


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